Basic Info.
Application
Continuous Casting Machine
After-sales Service
Provided
Transport Package
Wooden Cases
Specification
150*155*900-R8000
Product Description
Company Profile
We provide supporting services for steel continuous casting enterprises. At present, we have 2.5 million Yuan fixed assets and more than 35 employees (including 7 engineering and technical persons). Relying on the support of relevant scientific research units and technical support of higher colleges and universities, our company makes sure the product quality. Our company has met ISO9001:2008 standard, and is the professional company producing and repairing crystallizer copper pipes, crystallizer assemblies and all kinds of metallurgical spare parts.
In recent years, we have wholeheartedly provided service for the reformation of national steel continuous castings, and successfully developed various kinds of metallurgical spare parts which are subject to mould assemblies. According to user's requirements, we can design and manufacture crystallizer copper pipes, crystallizer assemblies of various specifications and types, contract repairing copper pipes, supply tubes and machining parts. At the same time, we provide high-quality, fast and satisfactory service.
Look forward to your joining! Products DescriptionCopper Mould Tubes are the most essential part of a Continuous Casting Machine. These help in solidifying Liquid Metal in Continuous Casting Machine for producing Steel Billets. Copper Moulds are situated in the heart of continuous casting machine. Mould requires extreme high thermal-conductivity and high strength. The molten steel will be formed into a certain shaped steel
billets immediately after it passes through the copper tube
Production Process:
MELTING & CASTING --- HOT EXTRUSION/FORGING --- COLD DRAWING --- TAPERING --- MACHINING --- ELECTROPLATING --- MACHINING AFTER ELECTROPLATING --- FINAL INSPECTION --- PACKINGHot Size of Rectangular Copper Mould TubeNo. | Sectional Dimension | Radius | Length |
1 | 150*140 | R=6000-8000 | L=800-900 |
2 | 150*155 | R=6000-8000 | L=800-900 |
3 | 180*240 | R=8000-9000 | L=900 |
4 | 165*225 | R=8000-9000 | L=900 |
5 | 160*220 | R=6000-9000 | L=900 |
6 | 120*220 | R=6000-9000 | L=900 |
7 | 165*280 | R=9000-10000 | L=900 |
8 | 175*285 | R=6000-9000 | L=900 |
9 | 130*285 | R=6500-8000 | L=900 |
10 | 155*185 | R=6000-8000 | L=900 |
11 | 140*155 | R=6000-8000 | L=900 |
12 | 155*165 | R=6000-8000 | L=900 |
13 | 150*245 | R=6000-10000 | L=900 |
14 | 165*285 | R=6000-10000 | L=900 |
15 | 120*225 | R=6000-10000 | L=900 |
16 | 130*135 | R=6000-10000 | L=900 |
17 | 150*520 | R=6000-10000 | L=900 |
18 | 150*490 | R=6000-10000 | L=900 |
Material | TP2 / CuAg/CuCrZr |
Shape | Round, square, rectangular |
Form | Straight tube, curved |
application | Continuous casting machine accessories |
Supply capacity | Annual output of 10000 pieces |
hardness | 80-95H |
Processing type | Machining parts |
Coating | chromium |
Certification | ISO9001: 2015 standard |
Copper Mould Tube Material:
To provide mould tubes with optimal physical and mechanical properties to customers' specifications, mould tube products are supplied of the following materials:
1. Cu-DHP: Normally used for mould tubes section size below 180x180mm and round tubes below Dia.150mm.
2. Cu-Ag: Normally used for mould tube section size above 180x180mm and round tubes above Dia.150mm
3. Cu-Cr-Zr: Normally used for beam blank mould tubes
These materials have different levels of hardness and thermal conductivities. We are highly experienced in choosing proper materials to meet the specific demands in heat resistance and thermal conductivities of customers' applications.
Extra-long service-life is achieved with the special multilayer Ni-Co-Cr coating, which features high microhardness and optimum binding strength with the copper base.
The tubes are designed for maximum heat transfer rate from the meniscus down to the bottom of the tube. The taper-geometry depends on the steel-grades and casting conditions and is designed with the aim of minimizing the gap between the solidifying shell and the copper tube.
Copper Mould Tube Coating
In order to increase the erosion resistance and service life the casting mould tubes, we always dedicated to research special coatings. The mould tubes can be coated with our different types of internal surface coating: Cr, Ni-Co, Ni-Fe, Ni-Co-Cr. The coating thickness recommended by us has been controlled in the best range.
,.:Cr,Ni-Co,Ni-Fe,Ni-Co-Cr..
Detailed PicturesApplications 1. The copper mould tube is a fitting used for steel continuous casting machines. The main function is to solidify the molten steel to the required size and shape.
2. It has good abrasive resistance and high temperature resistance.
3. The specification of square billet is 60 * 60-400mm * 400mm, and the length is 680mm-2000mm. The specification of rectangular billet is 60-400mm, and the length is 680mm-2000mm. The specification of round billet is ø60-ø300, and the length is 680mm-2000mm.
4. Designing and producing copper mould tubes according to customer requirements.5. Copper mould tubes use ISO9001: 2015 standard, high quality, high productivity, with precise taper and plating.Advantages of Shengmiao Mould-Tubes:• High casting speed
• Uniform shell growth
• No sticking
• Optimum billet quality
• Long service life
• Low cost
For high casting speeds, the company has developed and designed the superior quality copper tubes with an extended length which are operating very successfully at a major steel-producer.
Our plates for bloom or slab-casters can be supplied with various types of surface-coatings:
One of the Largest suppliers of Copper Mould Tubes in China
High-quality copper mould tubes we offer, having maximum durability, highest heat resistivity & ensuring efficient billet casting.TECHNICAL ASSURANCEOur mould tubes and plates are made from the highest grade raw materials using pure metal.
Moulds are produced through advanced high-speed CNC machining centres, that can efficiently machine copper mould tubes and plates of virtually any size to precise specifications. The precision high-speed machining technology allows us to accurately and quickly machine the complex contours and profiles required by many designs while holding extremely tight tolerances.
Continuous product development, improved production processes in modern factories and extensive experiences in product design and manufacturing have combined to make us an international success.
Every phase of the mould tube producing system is highly monitored and closely controlled.
We provide strong after-sales support through our team of engineers to ensure the best performance for you.
Our mould tubes are known for their superior performance in even the most demanding applications.Package
Wooden pallets or cases, suitable for sea shipping
FAQ
Q1. What is the advantage about your company?
A1. Our company has professional team and professional production line.
Q2. Why should I choose your products?
A2. Our products are high quality and low price.
Q3. Any other good service your company can provide?A3. Yes,we can provide good after-sale and fast delivery.
Q4. When is the fastest delivery time?
A4. Depend on the type and quantity.
Address:
Room 3307\3308, 33st Floor, Lvdizhichuang #Yunfeng a Building, Zhengdong New District, Zhengzhou City, Henan Province, China
Business Type:
Manufacturer/Factory, Trading Company, Group Corporation
Business Range:
Instruments & Meters, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
With over years of expertise in carbon metallurgical industry, Henan Shengmiao Instrument Co., Ltd. is committed to research & development, and providing a range of high quality, innovative, cost-effective lab instrument products.
Possessing sophisticated production lines and inspection equipments, the company is specialized in production and service of electrically heated heat treatment units for its customers worldwide. Since its foundation, we have produced many types of vacuum furnace. As of now, our products range includes vertical high temperature graphitization furnace, horizontal high temperature graphitization furnace, lab graphitization furnace, high temperature carbonization furnace, silicon carbide vacuum sintering furnace, lab vacuum sintering furnace.
The company maintains stringent quality processes and standards in the industry to ensure an effective Quality Management System, continual improvements, and excellence in customer satisfaction.
As an experienced manufacturer, we now offer everything from graphitization furnaces to cooper mould tube. Our products meet and exceed the challenges of thousands of applications, and continue to be innovated.
Our products have served a lot of customers in the scientific research institutes, Carbon and carborundum complex material, tool and mould industry, hard alloy industry, powder metallurgy industry, nonferrous metal casting industry home and abroad. Having strong presence in world market with good reputation, our products have been exported to many countries, such as Russia, Ukraine, Turkey, Brazil, India, Singapore, Pakistan, Iran etc.