Basic Info.
Refractoriness (℃)
Refractoriness> 2000
Feature
Long Time Materials
Transport Package
Wooden Pallet
Specification
square copper mould tube
Product Description
Production ProcessMELTING & CASTING --- HOT EXTRUSION/FORGING --- COLD DRAWING --- TAPERING --- MACHINING --- ELECTROPLATING --- MACHINING AFTER ELECTROPLATING --- FINAL INSPECTION --- PACKINGSpecifications:Our products including square copper mould tube, rectangular copper mould tube, round copper mould tube, beam blank copper mould tubes and other non-standard copper mould tubes. Products specification are as follows:Square Copper tubesSize: 50x50-650x650 Thickness: 6-50Length: 602-110Radius: 3000-17000 Or straightRound Copper TubesSize: φ110-φ1500Thickness: 10-50Length: 602-900Radius: 5000-17000 Or straightRectangle Copper TubesSize: (100-500)x650Thickness: 6-50Length: 602-1100Radius: 3000-17000 Or straightBeam Blank Copper Mould TubesSize: 535-150x120-70Thickness: 12-50Length: 700-1016Radius: 6000-14000Non-standard Copper Mould TubesSize: 535-150x120-70Thickness: 12-50Length: 700-1016Radius: 6000-14000Copper Mould Tube Material:Melting PointCuDHP: 1.083ºCCuAg0.1: 1.083ºCCuCrZr: 1.078ºCCuNip:1.080ºCCoefficient of thermal expansion at 20ºCCuDHP: 1,68 10-5CuAg0.1: 1,68 10-5CuCrZr: 1,70 10-5CuNip:1,68 10-5Thermal conductivity at 20ºCCuDHP: 340 W/(m.k)CuAg0.1: 377 W/(m.k)CuCrZr: 325 W/(m.k)CuNip:284 W/(m.k)RecrystallizationCuDHP: 330ºCCuAg0.1: 370ºCCuCrZr: 700ºCCuNip:600ºCHardness at 20ºCCuDHP: 93HBCuAg0.1: 95HBCuCrZr: 125HBCuNip:115HBCopper Mould Tube CoatingIn order to increase the erosion resistance and service life the casting mould tubes, we always dedicated to research special coatings. The mould tubes can be coated with our different types of internal surface coating: Cr, Ni-Co, Ni-Fe, Ni-Co-Cr. The coating thickness recommended by us has been controlled in the best range.,.:Cr,Ni-Co,Ni-Fe,Ni-Co-Cr..Copper Mould Plate SpecificationProduction ProcessVACUUM MELTING --- VACUUM CASTING --- HOT FORGING --- HOT ROLLING --- COOL ROLLING --- AGEING --- ROUGH MACHINING --- FINE MACHINING --- ELECTROPLATING --- MACHINING AFTER ELECTROPLATING --- GRINDING --- FINAL INSPECTION --- PACKINGCopper Mould Plate MaterialCopper Mould Plate Coating NAME | SIZE | CAMBER RADIUS | THICKNESS | LENGTH |
Square & rectangle copper tube | Square 50x50-650x650 Rectangle (100-500)x650 | 3000-17000 Also straight | 6-50 | 602-1100 |
Round copper tubes | ∅110-∅1500 | 5000-17000 Also straight | 10-50 | 602-900 |
Non-standard copper mould tubes Beam blank copper mould tubes | 535-150x120-70 | 600-14000 | 12-50 | 700-1016 |
Square Copper tubesSize: 50x50-650x650 Thickness: 6-50Length: 602-1100Radius: 3000-17000 Or straightRound Copper TubesSize: φ110-φ1500Thickness: 10-50Length: 602-900Radius: 5000-17000 Or straightRectangle Copper TubesSize: (100-500)x650Thickness: 6-50Length: 602-1100Radius: 3000-17000 Or straightBeam Blank Copper Mould TubesSize: 535-150x120-70Thickness: 12-50Length: 700-1016Radius: 6000-14000Non-standard Copper Mould TubesSize: 535-150x120-70Thickness: 12-50Length: 700-1016Radius: 6000-14000Size:We supply all kinds of Copper Mould Tubes of all sizes and dimensions, produced exactly as per the required drawing. The Sizes for Copper Mould Tubes is enlisted as under:Radius | 2500mm to 16000mm |
Square Tubes | 80mm X 80mm - 400mm X 400mm |
Rectangular Tubes | 120mm X 240mm - 400mm X 430mm |
Round Tubes | $ 120mm - 450mm |
Length | 700mm to 1000mm |
Radius: 2500mm to 16000mmSquare Tubes: 80mm X 80mm - 400mm X 400mmRectangular Tubes: 120mm X 240mm - 400mm X 430mmRound Tubes: 120mm - 450mmLength: 700mm to 1000mmRaw Material of Copper Mould Tubes To provide mould tubes with optimal physical and mechanical properties to customers' specifications, mould tube products are supplied of the following materials: 1. Cu-DHP: Normally used for mould tubes section size below 180x180mm and round tubes below Dia.150mm. 2. Cu-Ag: Normally used for mould tube section size above 180x180mm and round tubes above Dia.150mm 3. Cu-Cr-Zr: Normally used for beam blank mould tubesThese materials have different levels of hardness and thermal conductivities. We are highly experienced in choosing proper materials to meet the specific demands in heat resistance and thermal conductivities of customers' applications.Extra-long service-life is achieved with the special multilayer Ni-Co-Cr coating, which features high microhardness and optimum binding strength with the copper base.The tubes are designed for maximum heat transfer rate from the meniscus down to the bottom of the tube. The taper-geometry depends on the steel-grades and casting conditions and is designed with the aim of minimizing the gap between the solidifying shell and the copper tube.Advantages of Shengmiao Mould-Tubes:• High casting speed• Uniform shell growth• No sticking• Optimum billet quality• Long service life• Low costFor high casting speeds, the company has developed and designed the superior quality copper tubes with an extended length which are operating very successfully at a major steel-producer.Our plates for bloom or slab-casters can be supplied with various types of surface-coatings:One of the Largest suppliers of Copper Mould Tubes in ChinaHigh-quality copper mould tubes we offer, having maximum durability, highest heat resistivity & ensuring efficient billet casting.TAPERThe Taper of Copper Moulds is of vital importance to performance and life.We supply Copper Moulds of best suitable tapers and stronger anti-wearing plating for copper mould tubes and mould plates.Ranging from Single Taper, Double Taper, Triple Taper to Multiple Taper we supply all variants.Each mould taper is tested by the computer-operated taper monitor and the taper graph for each mould tube is delivered along with mould tubes.CHROME COATINGMOULD & PLATE COATINGS As for the coating of copper mould plates, based on our years of experience, we are able to provide Chrome coating, Ni-Cr coating, Ni-Fe coating and Ni-Co coating to meet the demand of various customers.TECHNICAL ASSURANCEOur mould tubes and plates are made from the highest grade raw materials using pure metal.Moulds are produced through advanced high-speed CNC machining centres, that can efficiently machine copper mould tubes and plates of virtually any size to precise specifications. The precision high-speed machining technology allows us to accurately and quickly machine the complex contours and profiles required by many designs while holding extremely tight tolerances.Continuous product development, improved production processes in modern factories and extensive experiences in product design and manufacturing have combined to make us an international success.Every phase of the mould tube producing system is highly monitored and closely controlled.We provide strong after-sales support through our team of engineers to ensure the best performance for you.Our mould tubes are known for their superior performance in even the most demanding applications.TAPERDuring steel solidifying, there might be an air gap between the steel strand and the mould inside the wall, which will reduce the thermal conduction of steel. In order to minimize the formation of such an air gap, the taper of mould should be properly designed to follow the shrinkage curve to the maximum extent. Thus, different taper designs have been provided, such as single, double, triple or multi-taper or parabolic taper depending on factors such as steel grade, casting speed, cooling condition etc.RICH CHROME PLATINGChrome plating is furnished to the inside wall of the copper mould tube so as to increase the wear resistance and improve the service life of the tube. Chrome Coating thickness of around 0.10mm is recommended.Company ProfileFounded in 1992, Henan Shengmiao Instrument Co., Ltd. is one of China's leading supplier of copper mould tube and plate for continuous casting industry. With over 20 years of expertise in metallurgy industry of copper and copper alloys, the company is committed to research & development, and providing a range of high quality, innovative, cost-effective copper mould tube products and solutions. Possessing advanced manufacturing equipment and cutting-edge technology for mechanical and Electroplating processing, in order to meet customer's requirement, the company designs and develops copper mould tube and plate according to DIN, ASTM, EN, JIS standard. Providing diverse lines of the products backed by expert R&D technical support, we develop closer customer relationships and taking on a larger role in the total supply and manufacturing chain. The diverse products include copper mould tubes and copper mould plates.Our ISO 9001:2015 certification registered production facilities are emblematic of Shengmiao's ongoing commitment to quality and sustainability in the manufacture of these products. The company maintains stringent quality processes and standards in the industry to ensure an effective Quality Management System, continual improvements, and excellence in customer satisfaction.Being approved by international well-known inspection institutions such as SGS, OMIC, IKA, ISQI, COTECNA, our products have been exported to Europe, Asia, Africa, South America and Middle Eastern countries, which enjoys good reputation.As an influential and responsible supplier, we are able to provide our customers with more thoughtful services and technical support. To ensure long-term customer satisfaction, we offer comprehensive support for copper mould over their whole life cycle.
Address:
Room 3307\3308, 33st Floor, Lvdizhichuang #Yunfeng a Building, Zhengdong New District, Zhengzhou City, Henan Province, China
Business Type:
Manufacturer/Factory, Trading Company, Group Corporation
Business Range:
Instruments & Meters, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
With over years of expertise in carbon metallurgical industry, Henan Shengmiao Instrument Co., Ltd. is committed to research & development, and providing a range of high quality, innovative, cost-effective lab instrument products.
Possessing sophisticated production lines and inspection equipments, the company is specialized in production and service of electrically heated heat treatment units for its customers worldwide. Since its foundation, we have produced many types of vacuum furnace. As of now, our products range includes vertical high temperature graphitization furnace, horizontal high temperature graphitization furnace, lab graphitization furnace, high temperature carbonization furnace, silicon carbide vacuum sintering furnace, lab vacuum sintering furnace.
The company maintains stringent quality processes and standards in the industry to ensure an effective Quality Management System, continual improvements, and excellence in customer satisfaction.
As an experienced manufacturer, we now offer everything from graphitization furnaces to cooper mould tube. Our products meet and exceed the challenges of thousands of applications, and continue to be innovated.
Our products have served a lot of customers in the scientific research institutes, Carbon and carborundum complex material, tool and mould industry, hard alloy industry, powder metallurgy industry, nonferrous metal casting industry home and abroad. Having strong presence in world market with good reputation, our products have been exported to many countries, such as Russia, Ukraine, Turkey, Brazil, India, Singapore, Pakistan, Iran etc.