Basic Info.
Function
High Temperature Resistance
Metal Color
Non-Ferrous Metal
After-sales Service
Provided
Shape
Rectangular Copper Tubes
Feature
Optimum Binding Strength
Advantage
High Casting Speed
Steel Skeleton PE Pipe Use
CCM-Billet Casting
Plastic Composite Pipe Coating Form
Inner Forming
Transport Package
Wooden Package
Specification
120*220*812-R4000
Product Description
Rectangular Copper Mould Tubes for Continuous Casting Machine
Products Description Copper Mould Tubes are the most essential part of a Continuous Casting Machine. These help in solidifying Liquid Metal in Continuous Casting Machine for producing Steel Billets. Copper Moulds are situated in the heart of continuous casting machine. Mould requires extreme high thermal-conductivity and high strength. The molten steel will be formed into a certain shaped steel
billets immediately after it passes through the copper tube
Production Process:
MELTING & CASTING --- HOT EXTRUSION/FORGING --- COLD DRAWING --- TAPERING --- MACHINING --- ELECTROPLATING --- MACHINING AFTER ELECTROPLATING --- FINAL INSPECTION --- PACKINGCopper Mould Tube SpecificationWe supply all kinds of Copper Mould Tubes of all sizes and dimensions, produced exactly as per the required drawing.
The Sizes for Copper Mould Tubes is enlisted as under:Radius | 2500mm to 16000mm |
Square Tubes | 80mm X 80mm - 400mm X 400mm |
Rectangular Tubes | 120mm X 240mm - 400mm X 430mm |
Round Tubes | $ 120mm - 450mm |
Length | 700mm to 1000mm |
Radius: 2500mm to 16000mm
Square Tubes: 80mm X 80mm - 400mm X 400mm
Rectangular Tubes: 120mm X 240mm - 400mm X 430mm
Round Tubes: 120mm - 450mm
Length: 700mm to 1000mmDetailed PicturesHot Size of Rectangular Copper Mould Tube No. | Sectional Dimension | Radius | Length |
1 | 150*140 | R=6000-8000 | L=800-900 |
2 | 150*155 | R=6000-8000 | L=800-900 |
3 | 180*240 | R=8000-9000 | L=900 |
4 | 165*225 | R=8000-9000 | L=900 |
5 | 160*220 | R=6000-9000 | L=900 |
6 | 120*220 | R=6000-9000 | L=900 |
7 | 165*280 | R=9000-10000 | L=900 |
8 | 175*285 | R=6000-9000 | L=900 |
9 | 130*285 | R=6500-8000 | L=900 |
10 | 155*185 | R=6000-8000 | L=900 |
11 | 140*155 | R=6000-8000 | L=900 |
12 | 155*165 | R=6000-8000 | L=900 |
13 | 150*245 | R=6000-10000 | L=900 |
14 | 165*285 | R=6000-10000 | L=900 |
15 | 120*225 | R=6000-10000 | L=900 |
16 | 130*135 | R=6000-10000 | L=900 |
17 | 150*520 | R=6000-10000 | L=900 |
18 | 150*490 | R=6000-10000 | L=900 |
Material | TP2 / CuAg/CuCrZr |
Shape | Round, square, rectangular |
Form | Straight tube, curved |
application | Continuous casting machine accessories |
Supply capacity | Annual output of 10000 pieces |
hardness | 80-95H |
Processing type | Machining parts |
Coating | chromium |
Certification | ISO9001: 2015 standard |
Copper Mould Tube Material:
To provide mould tubes with optimal physical and mechanical properties to customers' specifications, mould tube products are supplied of the following materials:
1. Cu-DHP: Normally used for mould tubes section size below 180x180mm and round tubes below Dia.150mm.
2. Cu-Ag: Normally used for mould tube section size above 180x180mm and round tubes above Dia.150mm
3. Cu-Cr-Zr: Normally used for beam blank mould tubes
These materials have different levels of hardness and thermal conductivities. We are highly experienced in choosing proper materials to meet the specific demands in heat resistance and thermal conductivities of customers' applications.
Extra-long service-life is achieved with the special multilayer Ni-Co-Cr coating, which features high microhardness and optimum binding strength with the copper base.
The tubes are designed for maximum heat transfer rate from the meniscus down to the bottom of the tube. The taper-geometry depends on the steel-grades and casting conditions and is designed with the aim of minimizing the gap between the solidifying shell and the copper tube.
Copper Mould Tube Coating
In order to increase the erosion resistance and service life the casting mould tubes, we always dedicated to research special coatings. The mould tubes can be coated with our different types of internal surface coating: Cr, Ni-Co, Ni-Fe, Ni-Co-Cr. The coating thickness recommended by us has been controlled in the best range.
,.:Cr,Ni-Co,Ni-Fe,Ni-Co-Cr..
Applications
1. The copper mould tube is a fitting used for steel continuous casting machines. The main function is to solidify the molten steel to the required size and shape.
2. It has good abrasive resistance and high temperature resistance.
3. The specification of square billet is 60 * 60-400mm * 400mm, and the length is 680mm-2000mm. The specification of rectangular billet is 60-400mm, and the length is 680mm-2000mm. The specification of round billet is ø60-ø300, and the length is 680mm-2000mm.
4. Designing and producing copper mould tubes according to customer requirements.
5. Copper mould tubes use ISO9001: 2015 standard, high quality, high productivity, with precise taper and plating.
Advantages of Shengmiao Mould-Tubes:
• High casting speed
• Uniform shell growth
• No sticking
• Optimum billet quality
• Long service life
• Low cost
About Shengmiao
Founded in 1992, Henan Shengmiao Instrument Co., Ltd. is one of the China's leading supplier of copper mould tube and plate for continuous casting industry. With over 20 years of expertise in metallurgy industry of copper and copper alloys, the company is committed to research & development, and providing a range of high quality, innovative, cost-effective copper mould tube products and solutions.
Possessing advanced manufacturing equipments and cutting-edge technology for mechanical and Eelectro-plating processing, in order to meet customer's requirement, the company designs and develops cooper mould tube and plate according to DIN, ASTM, EN, JIS standard. Providing diverse lines of the products backed by expert R&D technical support, we develop closer customer relationships and taking on a larger role in the total supply and manufacturing chain. The diverse products include copper mould tubes and copper mould plates.
Our ISO 9001:2015 certification registered production facilities are emblematic of Shengmiao's ongoing commitment to quality and sustainability in the manufacture of these products. The company maintains stringent quality processes and standards in the industry to ensure an effective Quality Management System, continual improvements, and excellence in customer satisfaction.
Being approved by international well-known inspection institutions such as SGS, OMIC, IKA, ISQI, COTECNA, our products have been exported to Europe, Asia, Africa, South America and Middle Eastern countries, which enjoys good reputation.
EquipmentPackage
Wooden pallets or cases, suitable for sea shipping
FAQ
Q1. What is the advantage about your company?
A1. Our company has professional team and professional production line.
Q2. Why should I choose your products?
A2. Our products are high quality and low price.
Q3. Any other good service your company can provide?
A3. Yes,we can provide good after-sale and fast delivery.
Q4. When is the fastest delivery time?
A4. Depend on the type and quantity.
Address:
Room 3307\3308, 33st Floor, Lvdizhichuang #Yunfeng a Building, Zhengdong New District, Zhengzhou City, Henan Province, China
Business Type:
Manufacturer/Factory, Trading Company, Group Corporation
Business Range:
Instruments & Meters, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
With over years of expertise in carbon metallurgical industry, Henan Shengmiao Instrument Co., Ltd. is committed to research & development, and providing a range of high quality, innovative, cost-effective lab instrument products.
Possessing sophisticated production lines and inspection equipments, the company is specialized in production and service of electrically heated heat treatment units for its customers worldwide. Since its foundation, we have produced many types of vacuum furnace. As of now, our products range includes vertical high temperature graphitization furnace, horizontal high temperature graphitization furnace, lab graphitization furnace, high temperature carbonization furnace, silicon carbide vacuum sintering furnace, lab vacuum sintering furnace.
The company maintains stringent quality processes and standards in the industry to ensure an effective Quality Management System, continual improvements, and excellence in customer satisfaction.
As an experienced manufacturer, we now offer everything from graphitization furnaces to cooper mould tube. Our products meet and exceed the challenges of thousands of applications, and continue to be innovated.
Our products have served a lot of customers in the scientific research institutes, Carbon and carborundum complex material, tool and mould industry, hard alloy industry, powder metallurgy industry, nonferrous metal casting industry home and abroad. Having strong presence in world market with good reputation, our products have been exported to many countries, such as Russia, Ukraine, Turkey, Brazil, India, Singapore, Pakistan, Iran etc.